About MANUF 2.1 | MES System

MANUF  is a complete Manufacturing Execution System system that handles the production planning, scheduling, inventory control system and decision-making to manage manufacturing process.
It includes all required modules to manage production and manufacturing process :

1. - Finished products management.
2. - Raw material management.
3. - Semi-finished products management.
4. - Warehouse management.
5. - Storage management & volume ratio.
6. - Production workstations.
7. - Production tasks.
8. - Production routing.
9. - Bill of materials BOM
10. - Monthly plannings
11. - Weekly plannings.
12. - Daily plannings.
13. - Manufacturing orders MO
14. - Production timing management
15. - Production timing estimates
16. - Production workforce estimates
17. - Storage Reports
18. - Production Reports
19. - Planning Reports
20. - User Management (New Module )
21. - User Role Management ( New Module )
22. - Application Modules ( New Module )
23. - User Permission Management ( New Module )

Requirements

1. HTTP Server.
2. Codeigniter 3.1.11
3. PHP 7.2.5 (7.4 recommended)
4. MySqli PHP extension.
5. MbString PHP extension.
6. mod_rewrite Apache.
7. allow_url_fopen enabled.

Demo

URL : http://manuf.mes-dev.com

Email : [email protected] 

Password : admin

Finished Products Management

Efficiently manage finished products, including inventory levels, locations, and movements.

• Track inventory levels of finished products.
• Manage storage locations for finished products.
• Monitor movements and transactions of finished products.

Raw Material Management

Organize and monitor your raw materials inventory, including stock levels, storage locations, and usage.

• Track stock levels of raw materials.
• Manage storage locations for raw materials.
• Monitor raw material consumption and reorder levels.

Semi-Finished Products Management

Keep track of semi-finished products throughout the production process.

• Monitor semi-finished goods inventory.
• Manage production stages for semi-finished products.
• Track progress and movement of semi-finished products.

Warehouse Management

Optimize warehouse operations by managing locations, storage areas, and inventory.

• Organize storage locations within the warehouse.
• Manage inventory placement and retrieval.
• Optimize space usage for efficient storage.

Storage Management & Volume Ratio

Track storage volume and usage ratios to maximize storage efficiency.

• Monitor storage capacity and volume usage.
• Optimize space utilization to prevent overstocking or underutilization.
• Generate reports on storage efficiency.

Production Workstations

Set up and manage production workstations, assign tasks, and monitor performance.

• Configure production workstations.
• Assign tasks to specific workstations.
• Monitor workstation performance and productivity.

Production Tasks

Define, assign, and monitor production tasks for efficient completion.

• Create and assign production tasks.
• Track progress of assigned tasks.
• Manage deadlines and task completion.

Production Routing

Define production routes and workflows to ensure efficient movement of materials.

• Plan and configure production routes.
• Manage workflows and production stages.
• Track progress and optimize production flow.

Bill of Materials (BOM)

Create and manage Bills of Materials for accurate tracking of materials.

• Create and edit BOMs for products.
• Manage components and materials required.
• Track material usage and updates.

Monthly Plannings

Develop and manage monthly production plans to meet production goals.

• Create detailed monthly production plans.
• Track progress against monthly goals.
• Adjust schedules as needed.

Weekly Plannings

Organize weekly production plans for efficient resource use.

• Create weekly plans and schedules.
• Assign tasks and monitor weekly progress.
• Adjust plans based on production needs.

Daily Plannings

Manage daily production tasks to ensure smooth operations.

• Create and assign daily tasks.
• Track daily progress and task completion.
• Adjust daily schedules as needed.

Manufacturing Orders (MO)

Create, manage, and track manufacturing orders to meet customer demands.

• Create and manage MOs.
• Track order progress and completion.
• Align production with customer requirements.

Production Timing Management

Track and manage the time taken for various production tasks.

• Monitor task durations.
• Optimize production timings.
• Identify and resolve bottlenecks.

Production Timing Estimates

Develop accurate estimates for production timings.

• Create timing estimates for tasks.
• Monitor actual vs. estimated timings.
• Adjust estimates based on performance.

Production Workforce Estimates

Estimate the workforce needed for production tasks.

• Estimate workforce requirements.
• Manage shift schedules and labor usage.
• Optimize workforce deployment.

Storage Reports

Generate detailed reports on storage usage and inventory levels.

• Create storage usage reports.
• Analyze inventory levels and trends.
• Optimize storage management.

Production Reports

Generate comprehensive reports on production performance and resource usage.

• Create production performance reports.
• Monitor task completion and efficiency.
• Optimize resource usage based on reports.

Planning Reports

Generate detailed reports on production planning and progress tracking.

• Create planning reports.
• Analyze planning data and trends.
• Adjust schedules based on report findings.

User Management (New Module)

Create, manage, and track user accounts for secure access.

• Create and manage user accounts.
• Assign roles and monitor user activity.
• Ensure secure access to the application.

User Role Management (New Module)

Define and manage user roles and permissions.

• Create and assign user roles.
• Manage permissions and access levels.
• Track role usage and adjustments.

Application Modules (New Module)

Organize and manage application modules for configuration and access.

• Define and configure application modules.
• Manage module access and organization.
• Monitor module usage and performance.

User Permission Management (New Module)

Manage user permissions to ensure secure and appropriate access.

• Set detailed user permissions.
• Monitor access and adjust permissions.
• Ensure application security through permission management.

Requirements

1. HTTP Server.
2. Codeigniter 3.1.11
3. PHP 7.2.5 (7.4 recommended)
4. MySqli PHP extension.
5. MbString PHP extension.
6. mod_rewrite Apache.
7. allow_url_fopen enabled.

1- Upload Script

1. Unzip the zipped file "manuf2.1.zip"
2. Upload the extracted folder manuf2.1" into your server.
3. Create a database in your "phpMyAdmin".
4. Import the database file "manuf.sql" located in "database/" file on the root of the script folder to the database just created

2- Configuration:

a- Base_url

Open the file "application/config/config.php" and change the Base_url and enter your base url (url to your application).
Warning : the url should end with trailing slash "/"

b- Database configuration

Open the file "application/config/database.php" and enter your database details ( server name, user, password).

c- Routing configuration

Open the file ".htaccess" located in the root of the script folder and change the line 3 as following:
If you put your script files inside another folder in your server, enter
RewriteBase /(your_folder_name)/
If you put your script files directly on the root of your server, enter
RewriteBase /